工廠是否有一個程序文件來保證所有原材料,零配件及輔料必須符合產品規格和質量標準?
Ask for the documented process and records. Documentation must include Standard samples andspecifications.
核對工廠的程序文件和記錄。
記錄必須包括標準樣品和生產工藝單。
Supplier Management Does the factory have a documented process to make sure thatincoming raw materials, components, and/or sub-assemblies conformto US Safety and Regulatory requirements?
工廠是否有一個程序文件來保證原材料,零配件及輔料符合美國的安全要求及法律法規的要求?
Verify that there is a process documented to ensure all incoming raw materials, components and/orsub-assemblies meet US Safety & Regulatory requirements. Paint tested for lead content, etc.
核實工廠是否有程序文件來保證所有進廠的原材料,零配件及輔料符合美國的安全要求及法律法規的要求。
如:油漆產品的含鉛量測試等。
Supplier Management Does the factory have documented processes for reviewing productand packaging material in the light box, under the current Targetrequired light source to ensure consistency of color?
工廠是否有一個程序文件規定在檢驗產品顏色和零售包裝顏色時,必須在裝配了 Target規定的光源的燈箱中進行,以確保顏色的一致性?
Verify that a process to review color critical material is documented. Documentation must explainhow to evaluate material, quantity to check and how to use the light box.
Not Applicable will apply if factory does not manufacture a finished product or there are no colorcritical materials.
核對工廠的相關顏色檢查程序。
程序文件必須解釋了如何評估顏色,檢查的數量和怎樣使用燈箱等等。
如果工廠不生產最終成品,不需要這個程序。
Supplier Management Are materials stored in a controlled area to avoid theft, loss, damage,deterioration?
工廠的所有物料是否都儲存在一個被管控的區域以防止盜竊,丟失,損壞和變質?
All raw material must be in an area within the factory perimeter, in a secure area that has a roof andis not subjected to bad weather, water on the ground, etc. Raw materials must be placed on palletsor stored on shelving.
核實工廠的所有原/輔材料必須保存在廠內密閉條件良好的倉儲區域,以避免遭受壞的天氣,地面的積水等影響。
原材料必須存放在托盤上或者貨架上 Production Control Do documented PRODUCTION flow diagrams exist and do theyidentify quality control points?
工廠是否有明確的生產流程圖表,其上標明產品的質量控制點?
Verify production procedure documentation supports the factory production. Must be written in thelanguage that is understood by workers. Must be divided per department-process and operation.
Verify quality control points shown on diagram.
核實工廠的生產程序文件,察看生產流程圖表是否符合工廠的實際生產流程。生產程序文件必須使用生產工人可以理解的語言。必須將各個部門的生產程序和操作工序分門別類列明。核實質量控制點是否也標注在生產流程圖表上。
Production Control Are there documented PRODUCTION instructions present at eachproduction operation?
工廠是否在每個工作現場均有生產作業指導書?
While on the production floor look for production procedures for each operation/machinery. Mustbe written in the language that is understood by workers.
核實工廠的生產現場是否有每個工序和每個設備的作業指導書。作業指導書必須使用工人可以理解的語言書寫。
Production Control Are there documented INLINE INSPECTION instructions at eachinspection operation?
工廠在每個檢驗區域是否有半成品的質量檢驗指導書?
Verify inspection procedure is suitable for the product, process and department. Must be written inthe language that is understood by workers. While on production floor, validate inspectionprocedure documentation at each inspection area. These must be specific to that phase of productionand indicate required frequency.
核實工廠的半成品檢驗流程,是否適用于正在生產的產品,生產流程和部門。該檢驗流程必須用工人可以理解的語言書寫。
在生產車間,核實每個檢驗區域是否有質量檢驗指導書。檢驗指導書必須規定,不同的生產階段,采用相應的檢驗頻率。
Production Control Does factory keep internal INLINE inspection records? 工廠是否保存半成品質量檢驗記錄?
Inline inspection report must be current and include the following information: production line, date,style, operation, frequency, defects, accept and reject quantity and inline inspector's name.
核對工廠的現有的半成品質量記錄,必須包括如下內容:生產班組,檢驗日期,款號,工序名稱,檢驗頻率,疵點,接受和不接受的數量以及檢驗員姓名。
Production Control Does the factory perform During Production (DUPRO) inspectionsto a standard AQL or acceptable statistical quality level that is equalto or tighter than Target's AQL?
工廠是否有中期隨機抽檢程序。 中期檢驗的接受標準是否按照國際通用的 AQL的標準設定?或者根據其它可接受的質量統計數據,其接受標準等于或者嚴于 Target AQL標準?
Verify Factory AQL. Must be documented and at least as strict as Target's. Inspections mustinclude workmanship and measurement when applicable.
Not Applicable will apply if factory does not manufacture a finished product.
核實工廠的AQL。必須有質檢報告來證明工廠的中期隨機抽檢質量接受標準至少和Target的質量接受標準一致或者更加嚴格。質檢報告必須至少包括檢驗做工和度量尺寸。
如果工廠不生產最終成品,不需要這個程序。
Production Control Does factory keep internal DUPRO inspection records? 工廠是否保存中期隨機抽檢報告?
Verify internal DUPRO documentation is current.
Not Applicable will apply if factory does not manufacture a finished product.
核對工廠是否有最近的中期檢驗報告。
如果工廠不生產最終成品,不需要這個程序。
Production Control Does the factory use defect samples in the production area to showexamples of common defects?
工廠是否在生產區域展示常見瑕疵?
Verify if defect samples or photo's are available. These must be located in the Production area.
Samples must indicate type of defect. must be written in the language that is understood by workers.
核實工廠是否將常見的瑕疵樣品或者照片在生產現場展示。瑕疵樣品必須能夠明確展示疵點的類型,瑕疵必須使用生產工人可以理解的語 Production Control Does the factory have some type of listing to identify specificdefects and is it being used in their inspections?
工廠是否使用瑕疵分類表,并在驗貨中使用?
Factory defect listing must have codes for all defect types (similar to Target's DCL). Validateutilization through review of inspection records.
核實工廠是否有內部的瑕疵分類表,其上同時注明每種瑕疵相對應的代碼(類似于Target的瑕疵分類表)。核實工廠的檢驗報告是否應用了瑕疵分類表。
Production Control Does the factory perform Final Random Inspections (FRI) to astandard AQL or acceptable statistical quality level that is equal to ortighter than Target's AQL?
工廠是否有最終隨機抽檢程序。
抽樣標準是否按照AQL的標準設定?或者其它可接受的質量統計數據,其接受標準等于或者嚴于Target AQL標準?
Verify Factory AQL. Must be documented and at least as strict as Target's. Inspections mustinclude workmanship and measurement when applicable.
核實工廠的AQL。必須有質檢報告來證明工廠的最終隨機抽檢質量接受標準至少和Target的質量接受標準一致或者更加嚴格。質檢報告必須至少記錄了檢驗做工和度量尺寸的結果。
如果工廠不生產最終成品,不需要這個程序。
Production Control Does the factory keep internal FRI inspection records? 工廠是否保存最終隨機抽檢報告?
Verify internal FRI results. Must be documented and up to date. This is an internal factoryinspection separate from the Target conducted inspection.
核對工廠的最終隨機抽檢記錄。必須有截至當天的檢驗報告。
最終隨機抽檢記錄是工廠內部的檢驗記錄,而不是 Target 的檢驗報告 Production Control Does the internal FRI include inspecting packaging and cartons?
工廠的最終隨機抽檢報告是否包括包裝和紙箱的檢驗?
Information regarding inspection of packaging and cartons must be documented on internal FRIform. Not Applicable will apply if factory does not manufacture a finished product.
核對工廠的最終隨機抽檢記錄。包裝和紙箱的檢驗結果必須記錄在工廠內部的最終隨機抽檢報告上。
如果工廠不生產最終成品,不需要這個程序。
Production Control Does the factory have an internal documented pre-productionprocess?
工廠是否有內部產前會議的流程?
Factory must hold a meeting before production starts. Documented process must indicate when themeeting will take place and attendees. Discussion topic's must include samples, product detailreview, packaging & labeling, product testing, and production planning.
核對工廠的產前會議的程序文件是否列明會議何時召開,參加會議的人員。
會議討論的議題必須有樣品的確認,生產工藝單的核對,包裝,商標,測試的要求和生產計劃。
Production Control Does the factory hold a pre-production meeting prior to start ofproduction?
工廠是否在大貨生產開始之前召開產前會? Verify pre-production documentation shows the meeting takes place prior to the start of production. 核對工廠的產前會議記錄以鑒別產前會議是在大貨生產之前召開的。
Production Control Do documented Pre-Production meeting records exist? 工廠是否有產前會議記錄? Verify historical records confirm the existence of records. 核對工廠的以前的產前會議記錄文件。
Production Control Are both production and factory QC represented at the preproductionmeeting?
生產部門人員和質檢人員都會出席產前會嗎? Verify documented representation includes Production and QC departments . 核對工廠的產前會議記錄中是否有生產部門和質量部門的人員參加。
Production Control Are product specifications and approval samples reviewed prior toproduction or at the pre-production meeting and is this documentedin the meeting notes?
工廠是否在大貨生產之前或產前會上,核對大貨產品規格和產前樣質量?會議記錄中是否記錄了相關內容?
Verify meeting notes document discussion of product specifications and approval samples. 核對工廠的產前會議記錄中是否有產品規格和產前樣核可的記錄。
本文作者:深圳市思譽企業管理咨詢有限公司
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